Polypropylene Vs. Polycarbonate Luggage

If you like traveling and are looking for the best luggage to carry your necessities, you can never go wrong with either polypropylene or polycarbonate.

The two materials make hard-side luggage, and in this post, we’ll help you make the right choice for your traveling needs.

What is Polypropylene?

Polypropylene is one of the most commonly produced plastic in the world today. It has a low density hence the lightest plastic that you will find in luggage.

This plastic has a wide range of applications and is the second-most used plastic today. It is usually used for packaging and labeling.

Polypropylene is chemical and temperature resistant. It is elastic and called the “steel” of the plastic industry due to its versatility for many purposes.

It is offered in suitcases with a variety of options, including wheels and expansion options.

Benefits of Polypropylene

  • It is the most versatile and lightest of all hard-side luggage choices
  • Fairly durable for normal use
  • Easy to inject into mold
  • Available in lots of style and color options

What is Polycarbonate?

Polycarbonate is a high-tech plastic that is not only unique but also lighter than most aluminum luggage. It is scratch-resistant and less likely to crack during travel.

This plastic is used in a variety of applications, including construction, electronic components, protective gear, aircraft components, among others.

Polycarbonate is known for its durability and is designed to be temperature and impact-resistant, just like polypropylene. It is available in a variety of colors, including a transparent option.

Benefits of Polycarbonate

  • Extremely durable
  • Highly impact and scratch-resistant
  • Available in a wide variety of styles, colors, and patterns
  • It can take a lot of abuse and still maintain its shape

Polypropylene vs. Polycarbonate Luggage Comparison

Polypropylene Vs. Polycarbonate Luggage

When comparing polypropylene and polycarbonate, there are a number of important things to consider. Weight, durability, size, and cost are the features to look out for.

And while each luggage has its pros and cons, some will be better than others in different situations. This means that there isn’t perfect luggage.

One may work for you but turn out to be the worst for your friend.

To get the best, you need to consider the traveling you do, the items you pack with you, and how often you travel. It’s the only way to get the best luggage for your situation.


Although the 2 are quite durable, polycarbonate takes the crown. It is both scratch and impact-resistant, features that make it stand out the most.

Polypropylene isn’t as durable but is still temperature and chemical-resistant. It can handle minor drops but is at more risk of getting cracked over time.


If weight is your main focus, polypropylene is the best option for you. It is the lightest, in fact, lighter than aluminum.

Thanks to its lightweight and medium durability, polypropylene is the best option for you if you plan to use your luggage often.

Polycarbonate is the heavier of the 2 options. It might be the best for you if you’re not concerned about the weight.


When comparing polypropylene and polycarbonate luggage, you might find several different designs. Although most look similar, they have subtle differences that make each luggage unique.

There are also different options available today that make each piece of luggage competitive. You’ll find things like expansion zippers as well as wheels that make traveling easy.

The luggage are also available in many colors, sizes, and shapes.


Just like with anything else, price varies from brand to brand, size, quality, and materials. If looking for the lowest price, polypropylene might be your best bet.

Polycarbonate is a bit pricier but is more durable and will last longer.

Extra features and add-ons like wheels, easy locks, and expansions will add more to the price.

General Precautions

Both polypropylene and polycarbonate are safe, durable, and recyclable. However, you need to be more careful when using polypropylene as it’s more flammable than polycarbonate. It’s also more subject to UV degradation.

Polypropylene is also less resistant to solvents and chemicals it may come into contact with.

So, Which Material is Better Polypropylene or Polycarbonate Luggage?

When it comes to the best between the two, there’s no definite answer. A lot of things are to be considered when choosing luggage, such as the type of things you’ll be packing, how often you travel, and how careful/rough your luggage will be carried.

That said, polypropylene is the best option; it’s both durable and lightweight. Although tougher, polycarbonate is a bit heavier.

Polypropylene is also the most versatile, and you’ll love it if you’re a frequent traveler. However, if you fly often, consider polycarbonate luggage. Although heavier, it can stand the abuse of continuous travel.

Listed below are the best luggage options for each type.

LuggageX Adult 22” Polypropylene Suitcase, Check price on Amazon

Made from high-impact resistant polypropylene material, this suitcase is both durable and long-lasting. It is spacious enough, ultra-lightweight, and has a shiny front and back.

For optimum maneuverability, this luggage features 4 x multi-directional wheels. It also boasts a retracting towing handle with three locking positions.

The suitcase comes in a beautiful green color, has a fully lined satin interior, 2 main compartments, and a zipped pocket for toiletries. It also features heavy-duty external zips for secure closure.

Samsonite Winfield 2 Hardside Luggage, Check price on Amazon

Samsonite is one of the highest-rated luggage brands, something that results from its high-quality products, and Samsonite Winfield 2 is no exception. It is an extremely lightweight and durable model with sharp molded details.

The unit is made to absorb impact by flexing in case of stress and then pop back into shape without dents or dints. It also features 360 spinner wheels that make it super-easy for you when checking in for your flight.

A side-mounted lock ensures your belongings get to your destination safely.

It also boasts a wide pull handle that provides an exceptionally comfortable grip. A 1.5″ expansion allows you to pack more items while a unified brushed pattern design on the front and back shells hides scratches and scruffs.

The suitcase is rigorously tested to meet stringent standards and comes with a 10 years limited warranty.


No matter the times you travel, there’s always a suitcase that will meet your comfort and style. The best thing is that whether you choose to go for polypropylene or polycarbonate luggage, you’ll have a pleasurable experience.

All in all, if you consider durability, lifespan, and strength, polycarbonate luggage makes the best alternative. If all you need is luggage with decent durability and strength, go for polypropylene. It also comes at a modest price and, therefore, the best for you if a little tight on budget.